Pouch Battery Module Pack Assembly Line with EV PLC Control

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Pouch Battery Module Pack Assembly Line with EV PLC Control

Pouch Battery Module Pack Assembly Line with EV PLC Control

Overview This production line is designed for the modular production of solid-state batteries, featuring high automation

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Overview
Basic Info.
Condition New
Automation Automatic
After-sales Service Engineers Available to Service Machinery Overseas
OEM Yes
Quality 100% Inspection
Estimated Daily Output 500-1000 Modules
Estimated Daily Energy Consumption 5000-8000 Kwh
Transport Package Wood Carton
Trademark Huiyao
Origin China
Product Description
This production line is designed for the modular production of solid-state batteries, featuring high automation, flexibility, and integrated quality control (QC) systems. It ensures efficient production while maintaining strict quality standards. The line is suitable for electric vehicles, energy storage systems, consumer electronics, and more, supporting the production of various specifications of solid-state battery modules.

Key Features and Functions
High Automation: Fully automated assembly equipment reduces manual intervention and improves production efficiency.Integrated QC System: Real-time monitoring of welding quality, voltage, internal resistance, temperature, and other critical parameters ensures product consistency.Flexible Design: Supports the production of multiple battery module specifications and can be easily reconfigured.Intelligent Management: Integrated MES (Manufacturing Execution System) for real-time production data monitoring, analysis, and traceability.Energy Efficiency: Utilizes energy-saving equipment to reduce power consumption and meet green manufacturing standards.High Reliability: Stable operation with low failure rates, supporting continuous production.

Included Workstations
Loading Station: Automated loading system feeds battery cells into the production line.Assembly Station: Automated assembly machines assemble battery cells into modules.Welding Station: Laser welding machines perform high-precision welding on battery modules.Inspection Station: Integrated QC system inspects welding quality, voltage, internal resistance, temperature, and other parameters.Packaging Station: Automated packaging machines package finished products.Unloading Station: Finished products are transported to the storage area via an automated unloading system.

Production Line Working Principle
The production line uses automated equipment and an integrated QC system to achieve automatic assembly, welding, inspection, and packaging of battery modules. Each workstation is connected via a conveyor system to ensure a continuous and efficient production process. The QC system monitors production data in real-time to ensure product quality, while the MES system optimizes production cycles and improves efficiency.

Production Line Application Scope
This production line is suitable for manufacturing solid-state battery modules with the following specifications and applications: Specifications: 50Ah-100Ah, 3.7V-4.2V Power: Suitable for medium to high-power applications Applications: Electric vehicles, energy storage systems, consumer electronics, industrial equipment, etc.

Production Line Technical Parameters

Pouch Battery Module Pack Assembly Line with EV PLC Control


Huiyao Laser Technology (LuoYang) Co., Ltd. (AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries. Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line. The company covers an area of 10,800 Square Meters and is equipped with a number of automated and semi-automated production lines and advanced laser welding equipment.

It holds IS09001 Quality Management System Certification, IS014001Environmental Management System Certification and IS045001 Occupational Health and Safety Management Certification, The company actively promote standardized production models, improves product quality management and ensure after-sales service guarantee, and commits to providing customers with reliable products and high-quality service.

Since its establishment, Huiyao Laser has established deep cooperation with well-known domestic and international enterprises, such as CALB(China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight,and Wan Yang Lithium Battery.

Q1:How is production efficiency ensured?A1:High automation and intelligent management systems ensure production efficiency and product quality.Q2:How is product quality controlled?A2:integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.Q3:Can the production line be customized?A3:Yes, the production line can be customized to support different specifications and processes based on customer requirements.Q4:What is the energy consumption?A4:Energy-saving equipment is used to optimize energy consumption and meet environmental standards.Q5:What is the delivery lead time?A5:The typical delivery lead time is 3-6 months from contract signing to equipment delivery.Q6:What after-sales services are provided?A6:Services include installation, debugging, operator training, a 1-year warranty, and lifetime technical support.

Product Description Flexible Solid-State Battery Module PACK Assembly Production Line
Key Parameters Description
Estimated Daily Output 500-1000 modules (adjustable based on configuration and production cycle time)
Estimated Daily Energy Consumption 5000-8000 kWh (calculated based on equipment runtime and power consumption)
Included Equipment Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems
Payment Terms 50% advance payment, 50% before shipment
Delivery Lead Time 2-3 months (from contract signing to equipment delivery)

Parameter Category Parameter Item Parameter Value Remarks
Production Efficiency Daily Output 500-1000 modules Adjustable based on configuration
Cycle Time 30-60 seconds/module Depends on module complexity
Energy Consumption Daily Energy Consumption 5000-8000 kWh Based on equipment runtime and power
Total Equipment Power 100-200 kW Adjustable based on configuration
Equipment Configuration Included Equipment Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems Customizable based on customer needs
Control System PLC + Touchscreen Supports remote monitoring and data analysis
Intelligent Management Integrated MES system Real-time production data monitoring
Production Line Specifications Line Length 20-50 meters Adjustable based on workstation layout
Line Width 2-3 meters Adjustable based on equipment layout
Line Height 2-2.5 meters Adjustable based on equipment height
Product Specifications Battery Capacity 50Ah-100Ah Supports multiple capacity specifications
Battery Voltage 3.7V-4.2V Supports multiple voltage specifications
Module Size Customizable Designed based on customer requirements
Welding Technology Welding Method Laser welding High precision, low resistance
Welding Precision ±0.1mm Ensures welding quality
Inspection Capability Inspection Items Welding quality, voltage, internal resistance, temperature, etc. Ensures product consistency
Inspection Precision Voltage: ±0.01V, Internal Resistance: ±0.1mΩ High-precision inspection equipment
Packaging Capability Packaging Method Automated packaging Supports multiple packaging formats
Packaging Speed Synchronized with production cycle Ensures production efficiency
Environmental Requirements Operating Temperature 20-25ºC Ensures stable equipment operation
Relative Humidity 40-60% Prevents battery moisture damage
Power Supply 380V±10%, 50Hz Standard industrial power supply
Delivery Lead Time Delivery Time 3-6 months From contract signing to delivery
After-Sales Service Warranty Period 1 year Lifetime technical support provided
Installation and Debugging Installation, debugging, and operator training provided Ensures smooth production startup
Response Time 24-hour response Quick resolution of customer issues
Application Scenarios Main Products

Company Profile

Certifications

Exhibition&Customers

Our Partners

FAQ

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